The bottle mechanism bottle part is conveyed to the working surface of the conveyor through the conveyor belts on both sides, and the bottle is standardized by different bottle-turning devices; the electronic control system performs real-time monitoring and feedback through the sensors of each part. Achieving fully automated operation requires an indispensable machine for high-speed production, and saves a lot of labor costs and avoids human factors.
The bottle unscrambler has perfect safety protection measures. When the maintenance door and the mold replacement door are opened, the machine cannot be started. At this time, the manual operator can be used to control the machine; the bottle unloading wheel of the bottle unscrambler is provided with a card bottle detector. Effectively protect the safety of the machine, the reverse bottle will be removed at the connection between the bottle puller and the air delivery channel; the air circuit system is equipped with a pressure switch and a closing valve. When the compressed air is not connected or the air pressure is lower than the set value, the machine cannot be started. The closing valve is linked with the start and stop of the machine to save gas consumption;
The bottle feeding end of the air feeding channel is provided with a card bottle removing mechanism, and the mechanism is driven by the cylinder. When the bottle bottle is blocked at the inlet end of the air feeding channel, the mechanism automatically removes the jammed bottle and prevents the bottle unscrambler from being squeezed. Damaged; the barrel body adopts a closed structure and maintains a slight positive pressure to prevent dust from entering. The top of the barrel body is provided with two cylinder-driven movable covers for easy maintenance and cleaning; a broken bottle and a deformed bottle rejection mechanism are provided, usually not It needs to be shut down for manual cleaning. If a large number of deformed and abnormally shaped bottles cause the bottle to be blocked, the detection switch set in the machine will give an alarm signal and stop the machine. The operator can follow the fault indication on the man-machine interface. The dredging is specially designed; the specially designed drop tank can be adapted to bottles of different sizes, without having to replace the drop tank, and only need to properly adjust the drop tank to save investment.
Before using the unscrambler, install it and then debug it. Read the instructions carefully before commissioning and prepare the tools. After the bottle unscrambler is installed, the filling rail and the bottle receiving tray are leveled, the liquid storage tank is filled with materials, and all the electrical switches are in the closed position. Insert the container to be filled into the tool box, connect the external power supply, the power socket must be a three-pin socket, and have a reliable grounding wire to prevent the machine from leaking power, turn the machine power switch to ON, and the power indicator light.
The filling frame is supported by the filling support plate, and the positioning sleeve on the top filling head is pointed by hand. The positioning sleeve should be able to move up and down flexibly, and the filling needle is exposed or retracted without hindrance. Turn the switch under the liquid storage tank to the open position, so that the material can flow into the total metering pump. According to the total filling amount of each container, adjust the screw on the crank and rotate the knob of the filling speed control board to about 20 degrees. Then turn the switch on the filling speed control board to the open position. When the liquid flowing out of each filling head is a set amount, screw the liquid amount fine-tuning nut, cover the filling head casing, and loosen the filling frame support plate.
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